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AI Machine VisionSystems for
Connector
Manufacturing

Deploy powerful automated inspection in days. Our vision systems ensure flawless quality control and find defects others miss.

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In Hundreds of Factories

A Vision System Built for Modern Manufacturing

Deploy powerful automated inspection in days. Our AI vision system delivers real-time defect detection with industry-leading accuracy.

AI vision inspection in manufacturing
Quality control inspection
Defect detection system
Manufacturing automation
Industrial inspection

Use Cases

Real-world scenarios solved by our industrial machine vision systems.

AI-powered assembly verification system detecting component placement, orientation, and missing parts in real-time manufacturing

Assembly Verification

Ensure precise part placement and alignment, even for small components.

AI vision system detecting surface defects, scratches, cracks, and cosmetic imperfections on manufactured parts at production speeds

Defect Detection

Instantly identify cracks, porosity, and missing welds on a variety of surfaces.

AI vision system performing simultaneous multi-point inspection across multiple manufacturing stations for comprehensive quality control

Multi-point Inspection

Verify multiple critical checkpoints in a single scan for efficient QA.

Interoperable and Customizable to Your Factory

Proven on Your Toughest Applications

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From micro defects to fast-moving production lines with variable conditions, deep learning vision adapts where rule-based systems fail.

Detects micron-level defects traditional vision systems miss
Adapts to variable lighting, part positioning, and environmental changes
Operates on reflective surfaces, variable placement, and complex geometries
Handles multiple defect types: scratches, cracks, porosity, misalignment
Learn more about proven applications
Overview.ai Studio Interface - Fast Model Training Workflow

Fast Implementation, Faster Payback

Deploy production systems in hours. Train models in minutes. Achieve ROI in weeks, not quarters.

Rapid Training

Train production-grade models in under one hour with as few as five images.

Smart Augmentation

Advanced data augmentation reduces sample requirements by 10x.

Quick ROI

Typical payback in 3-6 months with up to 75% cost reduction.
Learn more about fast implementation

Your System, Your Control

Edge computing runs deep learning inference directly on camera hardware for real-time processing, complete data sovereignty, and zero vendor dependency.

NVIDIA GPU on every camera delivers sub-100 millisecond inference with no cloud dependency
100% on-premise processing keeps sensitive manufacturing data inside your facility
Browser-based configuration requires zero software installations
Complete operational independence with no internet connectivity or vendor support required
No vendor lock-in with no software licenses to expire and no subscription dependencies
Learn more about edge computing
Edge computing AI vision system control interface showing on-premise deployment
Human-Machine Interface showing intuitive control panel for manufacturing inspection systems

Built for Your Team to Run

Manufacturing engineers configure systems. Operators execute inspections. No computer vision specialists required.

Modular optical hardware with interchangeable C-mount lenses and integrated lighting
Customizable dashboards built with HTML, CSS, and JavaScript with no proprietary tools
Native industrial protocols including Ethernet/IP, Profinet, Modbus TCP, and Node-RED
Learn more about system flexibility

Adapts As Your Production Evolves

Haystack visualization exposes model uncertainty. Teams retrain and adapt models in minutes with no vendor dependency for continuous improvement.

2D feature space reveals model uncertainty and emerging defect patterns
Anomaly detection surfaces out-of-distribution defects proactively
In-system retraining completes without external dependencies
Learn more about Haystack
Haystack visualization showing AI model feature space and defect clustering for continuous improvement

Your Success Partner, Not Just a Vendor

Our team identifies high-value inspection points and ensures production-grade performance from day one.

On-site deployment by engineers with manufacturing inspection expertise
Hands-on training for operators, engineers, and management
Ongoing partnership for optimization and technical support
Overview.ai engineer providing on-site implementation support for manufacturing quality inspection

What Our Customers Say

Trusted by leading manufacturers worldwide for mission-critical quality inspection

Frequently Asked Questions

Everything you need to know about Overview AI vision systems

How accurate are Overview AI vision systems?

Overview AI systems achieve best-in-class accuracy on micron level defects. Our edge computing cameras use advanced deep learning models trained on your specific defects, ensuring superior detection rates while minimizing false positives. Real-world deployments consistently exceed customer accuracy requirements across automotive, pharmaceutical, and electronics manufacturing.

How quickly can I deploy an Overview AI system?

Deployment typically takes days, not months. Our plug-and-play cameras come with pre-configured AI models that you can fine-tune in hours with as few as five images. The browser-based interface requires no special software installation, and our team provides hands-on support throughout setup and initial training.

Do I need cloud connectivity or internet access?

No. Overview AI cameras run completely on-premise with zero cloud dependency. All AI processing happens at the edge on embedded NVIDIA GPUs, ensuring your production data stays secure within your facility. This also means no latency issues, no monthly cloud fees, and no internet connectivity requirements for operation.

What types of defects can Overview AI detect?

Our systems detect surface scratches, dents, cracks, contamination, color variation, dimensional errors, assembly defects, and virtually any visual anomaly. The OV10i excels at classification tasks, the OV20i handles complex segmentation, and the OV80i captures ultra-high-resolution details for micron level inspection. Our defect library showcases hundreds of real-world examples across industries.

How does Overview AI integrate with my existing systems?

Overview AI cameras support standard industrial protocols including Ethernet/IP, Profinet, Modbus TCP for direct PLC communication, as well as MQTT, OPC-UA, and HTTP for MES/SCADA integration. You can trigger inspections via digital I/O, network commands, or software triggers. Results output via TCP/IP, digital outputs, or APIs in real time.

What kind of training data do I need?

Unlike traditional AI systems requiring thousands of images, Overview AI models can be trained with as few as five examples. Our transfer learning approach leverages pre-trained models, dramatically reducing data requirements. You can even start with good parts only for anomaly detection, then refine as you collect defect examples during production.

Still have questions?

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Trusted & Certified

Meeting the highest standards in security, quality, and durability

ITAR Compliant

ITAR Compliant

Defense & aerospace compliance

ISO 9001 Certified

ISO 9001

Quality management systems

IP55 Rated

IP55 Rated

Dust & water resistant

AS9100 Certified

AS9100

Aerospace quality standard

View All Certifications by Industry

Ready to Transform Your Production?

Join manufacturers worldwide using Overview AI vision systems

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